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// Case Studies • InfraGrid40-40C

InfraGrid40-40C Biaxial Composite Geogrid: Queensland Drilling Lease Project

Main Image for InfraGrid40-40C Biaxial Composite Geogrid: Queensland Drilling Lease Project

The Project

In the unique and challenging terrain of Miles, Queensland, known for its distinctive gilgai terrain, a pivotal infrastructure project was initiated to enhance the operational efficiency of drilling activities. The project required the construction of drilling leases, each spanning roughly 10,000 square meters (113m x 88m), designed to support heavy drilling rigs that weigh approximately 105,000 kilograms distributed across seven axles. Given the soft and malleable ground conditions, especially after rainfall, providing a stable and durable platform for these rigs was paramount. The InfraGrid40-40C, a biaxial composite geogrid, was selected as the cornerstone for this solution, offering a cost-effective and reliable method for ground stabilization beneath a layer of gravel/rock.

Challenges

The gilgai terrain of the area presents a notoriously difficult challenge for heavy machinery access due to its micro-relief patterns caused by the expansive nature of clay soils. These conditions are exacerbated in wet weather, leading to soft soils that are susceptible to deformation under heavy loads. The project's success hinged on the ability to create a stable platform that could support the heavy drilling rigs without the risk of bogging down or causing uneven settlement. Traditional ground preparation techniques, such as the importation of extensive fill or the complete excavation and replacement of native soils, were deemed impractical due to their high cost, environmental impact, and the time constraints associated with drilling schedules. Additionally, the project demanded an approach that minimized ecological disturbance and preserved the natural landscape as much as possible.

// Our Solution

The introduction of InfraGrid40-40C into the project's design offered a groundbreaking solution to the challenges posed by the gilgai terrain. This advanced biaxial composite geogrid is engineered to reinforce soft soils, effectively spreading the loads to increase the ground's bearing capacity. The deployment of InfraGrid40-40C under a protective layer of gravel/rock significantly enhanced the stability and durability of the drilling lease platforms. Implementing InfraGrid40-40C involved unrolling the geogrid over the site's subgrade, which had been lightly prepared by removing vegetation and achieving a basic level of grading. The geogrid conformed to the subtle undulations of the terrain, providing targeted reinforcement where it was most needed. Once in place, it was covered with a specified thickness of gravel/rock, creating a robust and reliable platform capable of supporting the intense loads of the drilling rigs. One of the standout features of InfraGrid40-40C is its adaptability to varying ground conditions, combined with its significant tensile strength, which makes it an exceptional choice for supporting heavy machinery in difficult environments. Moreover, the geogrid's installation was straightforward and efficient, allowing for swift progress on the project and minimizing operational delays typically caused by adverse weather conditions. The successful application of InfraGrid40-40C in this project not only facilitated the safe and efficient operation of drilling rigs but also highlighted the geogrid's potential as a sustainable, cost-effective solution for complex geotechnical challenges. By ensuring operational stability in an environmentally sensitive manner, InfraGrid40-40C has set a new standard for infrastructure development in the energy sector, especially in areas characterized by challenging terrain and climatic conditions.